Do you produce thousands of eggs every day from your farm? Perhaps you are producing millions instead. It is vitally important that you have a source for pulp that you can use to produce the egg trays that are needed for this business. It’s also necessary to have an egg tray machine that can produce the egg trays that are needed. Fully automated systems are now available, allowing generally anyone to operate these machines that can create egg trays on a regular basis. It is very common today for these machines to make egg trays from recycled paper. This is what you should know about this entire process. It is necessary for a paper egg tray manufacturing project report as well. Below is an egg tray machine video for your reference.
How Does The Process Begin?
The process begins with getting a source for recycled paper. If you can get several tons of this every single day, you will have more than enough to keep up with your production levels. Many people wonder what wastepaper actually is. It is simply paper that people have discarded including newspapers, old books, magazines, and paper that may originate from an office complex. This paper is then processed with water and chemicals, stripping it of its color, and eventually processing it into a cleansed pulp-like material. It is this material that is poured into the pulp molding machine that will form the trays that will eventually produce the egg trays that are used.
How Is The Pulp Put Into Trays?
This is sometimes a difficult process, depending upon the machinery you are using, and the amount of pulp that you need to use. This is often done with a couple of different components including an air compressor and a vacuum pump. This will enable the user to easily guide the pulp into the trays. The molding systems will then take over, allowing the pulp to be heated, and that material will conform to the mold that is used. There will likely be multiple molds that will help solidify all of the egg cartons, egg trays, and anything else that you are producing for this business. You can choose different egg tray dryer for use, including natural drying, brick drying line, and metal dryer.
How Are These Trays Solidified?
The solidification process is still the same as it has always been. There needs to be a large amount of heat to catalyze the pulp into a solid form. You can do this naturally by allowing it to sit in the sun. You can do brick drying lines, or even metal drying lines, depending upon how your system is set up. If you are looking for speed, you will need to use a system that utilizes heaters that can heat up the material until it becomes solid. Once done, the trays are then removed and the process is repeated so that you can produce thousands of trays on a continual basis.
Once this process is over, the trays are packed together, and subsequently used with the eggs. It is a streamlined process today because of the computers and technology that are incorporated into the systems. Now that you know how to make egg trays from recycled paper, you will know what to look for if you decide to invest in one of these modern units.